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一, The equipment profile
YC-606 / YC-606L, YC-808 / YC-808L, YC-1000 / YC-1000L, YC-1200 / YC-1200L series of tunnel automatic aging machine - is our company for lead aluminum electrolytic capacitors developed An aging test equipment; the equipment used by our company's latest research and development of the fifth generation of mechanical feed, to ensure that the equipment feeding rate and equipment stability, simple and easy to understand the Chinese user interface, convenient and efficient to improve production efficiency, Unnecessary waste and labor costs.
1, the aging temperature: in the room temperature to 105 ℃ within the free set;
YC-606 / YC-808 / YC-1000 / YC-1200L / YC-1200L / YC-1000L / YC-1200L equipment weight about 2500KG, YC-606L / YC-808L / YC-1000L /
(W) x 2200 mm (H); YC-606L / YC-808L / YC (Y), YC-606 / YC-808 / YC-1000 / YC-1200: 4800 mm (L) -1000 L / YC-1200L: 6200 mm (L) x 2600 mm (W) x 2200 mm (H);
4, the total power of about 18KW equipment, the normal production of the average operating power: 226 Bracket equipment ≤ 11KW; 300 Bracket equipment ≤ 14KW;
二, The scope of adaptation:
|
Equipment model |
Product shell number |
Aluminum height |
The number of racks |
Number of clamps |
Number of products carried |
Thickness of partition |
Production voltage |
Aging power supply |
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|
Low pressure |
high pressure |
Low pressure |
high pressure |
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|
YC-606 |
Ф5-6.3 |
6-12mm |
226 only |
90 only |
20340 only |
2.0mm |
3-160V2A |
250-600V/2A |
7 segment |
20 segment |
|
YC-606L |
300 only |
27000 only |
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|
YC-808 |
Ф6-8 |
7-16mm or11-20mm |
226 only |
75 only |
16950 only |
2.4mm |
3-160V2A |
250-600V/2A |
7 segment |
20 segment |
|
YC-808L |
300 only |
22500 only |
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|
YC-1000 |
Ф10-13 |
11-30mm or17-35mm |
226 only |
45 only |
10170 only |
3.0 mm |
3-160V2A |
250-600V/2A |
7 segment |
20 segment |
|
YC-1000L |
300 only |
13500 only |
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|
YC-1200 |
Ф8-10 |
9-17mm or11-25mm |
226 only |
60 only |
13560 only |
2.4 mm |
3-160V2A |
250-600V/2A |
7 segment |
20 segment |
|
YC-1200L |
300 only |
18000 only |
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|
Note: The above equipment users in the selection can be selected according to their own needs, "the use of full mechanical operation" or "use of compressed air to help run" production; |
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Instrumentation indicators
1, the capacity of the test range: 0.01μF ~ 10000μF / test accuracy: the basic accuracy: ± 1%;
2, the loss angle: 0.001-0.999, the basic accuracy: ± 1.0% ± 1 word;
3, capacity test frequency: 120Hz, 1KHz (2 kinds) can be set alone;
4, leakage current test range: 0.005μA-9999μA, test accuracy: ± 1% ± 0.2μA, two leakage test;
5, ESR test range: 0.01mΩ-999kΩ, test accuracy of ± 1.0%, ESR test frequency: 1K / 10K / 20K / 100K Hz can be set separately (this feature optional);
三, the working principle:
1, the product guide needle shaping and do polarity detection, open circuit, short circuit and reverse polarity detection; exclude open circuit, bending feet, short circuit and reverse pole products;
2, the product into the oven for high temperature by the linear power supply charging aging;
3, the product after the discharge cooling, the aging product is not detected, will exclude the aging products;
4, the product after discharge capacity and loss of the angle test;
5, the product after the discharge by the "ESR" test (this feature matching);
6, the product recharging about 40 seconds after the leakage current test;
7, the test results are: good products, poor capacity, high loss, large leakage, high impedance and re-seized goods;
四, the equipment performance:
|
Movement rate parameter |
Per minute feed / unit (only) |
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|
YC-606 |
YC-606L |
YC-808 |
YC-808L |
YC-1000 |
YC-1000L |
YC-1200 |
YC-1200L |
||
|
Aging time / minute |
150 Min |
|
|
113 only |
|
67 only |
|
90 only |
|
|
180 Min |
113 only |
|
94 only |
|
56 only |
75 only |
75 only |
100 only |
|
|
210 Min |
96 only |
|
80 only |
107 only |
48 only |
64 only |
64 only |
85 only |
|
|
240 Min |
84 only |
112 only |
70 only |
93 only |
42 only |
56 only |
56 only |
75 only |
|
|
270 Min |
75 only |
100 only |
62 only |
83 only |
37 only |
50 only |
50 only |
66 only |
|
|
300 Min |
67 only |
90 only |
56 only |
75 only |
33 only |
45 only |
45 only |
60 only |
|
|
330 Min |
61 only |
81 only |
|
68 only |
|
40 only |
|
54 only |
|
|
360 Min |
56 only |
75 only |
47 only |
62 only |
28 only |
37 only |
37 only |
50 only |
|
|
390 Min |
|
69 only |
|
|
|
|
|
|
|
|
420 Min |
|
64 only |
|
53 only |
|
|
|
|
|
Note: 1, the number of incoming and outgoing materials for the "test run" the actual number of minutes per minute, the error within ± 2;
2, the user can according to their own characteristics of the product stalls to select the product to ensure that the aging effect.
3, leakage test power and charging power and not aging Charging power and test power are used to establish an independent way to effectively ensure the accuracy of product testing.
五, the use of environmental conditions:
1, using three-phase five-wire AC380V ± 5% 50Hz / 10KVA power supply;
2, the use of ambient temperature: room temperature;
3, the characteristics of the guarantee range: 23 ± 5 ℃, 45 ~ 75% RH;
4, such as the user is the use of compressed air-assisted operation, the need to use pressure ≥ 0.35MPa compressed air.
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