GS128V
直插式高速固晶机
(周期:145ms)
适用于铁、铜垂直LED
一、机型特性
1.长短引线垂直式LED灯全自动固晶的最佳选择;
2.垂直式LED灯高速固晶(145ms/颗,每小时产量为22K)、精准的自动化设备为企业提高生产效率、降低成本提供了有效保障,从而切实有效地提高了企业竞争力;
3. 精准的固晶位置及优良的一致性为后道工序提供了先天的保障,同时固晶位置精准确保LED灯光斑的品质,良好焊接及漂亮光斑再加上优良晶片就构成了高品质LED产品;
4.采用直驱电机驱动邦头;
5.采用线性电机驱动晶片搜寻(X/Y)平台与送料B/C)平台;
6.采用可程式恒温点胶系统;
7.采用机械进料系统,避免气压不稳定造成进料不顺;
8.采用新式吸料机构,铜铁支架切换只需简单调节;
9.采用真空漏晶检测;
10.工控机控制设备运行,简化了自动化设备的操作。
GS128V
Direct Insert-type High-speed Die Bonder
Cycle: 145ms
It can be applied to iron and copper vertical LED products.
Product Features
1. It is the best choice for full-automation die bond of long and short lead vertical LED light;
2. Vertical LED high-speed die bond (145ms/piece, 22K UPH) and sophisticated equipment will help improve your enterprise’s production efficiency and reduce relevant costs so as to provide effective guarantee and enhance the enterprise’s competitiveness;
3. Precise die bond location and excellent compatibility will guarantee the back-end processing; meanwhile, precise die bond location will also guarantee the high quality of LED lamp spot; thus, high-quality LED products will be created with excellent welding, elegant light spot and choiceness dies;
4. Linear motor is applied to drive bond head;
5. Linear motor will drive the die to search corresponding platform(X/Y) and corresponding loading platform (B/C);
6. Programmed control constant-temperature adhesive dispensing system is also applied;
7. Mechanical loading system is applied to avoid unsmooth loading caused by unstable air pressure;
8. With the new suction mechanism, the switching of the copper-iron holder just need simple adjustment;
9. Vacuum die missing testing technology is adopted;
10. IPC will control the operation of equipment, simplifying the operation of automation equipment.
二、规格参数
Specifications and Parameters
1.系统功能/System Function |
4.图像识别系统/Image Recognition System |
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生产周期/Production Cycle |
145ms(取决于晶片尺寸及支架)(Depending On Die Size And Holder) |
灰阶度/Grey Scale |
256级灰度(Level Grey) |
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芯片尺寸/Die Dimensions |
5mil×5mil-80mil×80mil |
分辨率/Resolution |
512x512像素(Pixel) |
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通用垂直引线框架尺寸/General Vertical Lead Framework Dimensions |
长/L |
150mm-230mm |
图像识别精准度/Image Recognition Accuracy |
±0.025mil@50mil观测范围(Observation Range) |
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高/T |
19mm-40mm (可根据特殊尺寸设计) (Customizable) |
5.系统精准度/ System Accuracy |
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XY位置精度/Accuracy |
±1.5mil(±0.038mm) |
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芯片旋转/Die Rotation |
±3° |
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厚/H |
0.3mm-0.6mm |
6.焊头/Welding head |
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莭距/Pitch |
4.5mm-15.5mm |
吸晶摆臂/Swing Arm of Die Bonder |
90°旋转焊臂(Rotatable Welding Arm) |
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最多可容纳物料/Materials Held at Most |
4K-5K |
吸晶压力/Die Bond Pressure |
可调20g -250g(Adjustable) |
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2. 芯片处理器/Die Processor |
7.所需设施/Facilities Needed |
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最大芯片环尺寸/Max. Die Ring Size |
6.5″(165mm)外径(External Diameter) |
电压/频率Voltage/Frequency |
220V AC ±5% / 50HZ |
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压缩空气/Compressed Air |
0.5MPa(MIN) |
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最大芯片面积尺寸/Max. Die Area |
4.7″(119mm)扩张后(Expanded) |
额定功率/Rated Power |
700W |
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3.芯片工作台/Die XY Workbench |
耗气量/Gas Consumption |
5L/min |
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8.体积及重量/Volume and Weight |
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分辨率/Resolution Ratio |
0.04mil(1μm) |
长x宽x高/ Length x Width x Height |
90x95x180cm |
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顶针Z高度行程/Thimble Z Height Stroke |
80mil(2mm) |
重量/Weight |
515kg |
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